Hey all. I have my Mk3S+ printer for almost 5 months now, and I'm mostly very happy, the printer is quite reliable, much better than E3V2 I had before. I have one issue with it however, and I'm a bit surprised tbh because it seems I'm the only one with this problem, as I wasn't able to find any relevant posts here.
Long story short - my corners curl up, which causes my overhangs to be terrible (and occasionally prints knocked off by the nozzle). This is mostly with PETG, but even PLA has some issues. I'm not talking about extremes here btw, I have problems even with mild 30deg overhangs with PETG.
Now, I know PETG is supposed to be saggy, so I'm not expecting perfect bridges etc, but I'm fairly sure it can behave better - if only because of the fact that I was printing with PETG on my E3V2 before, and I didn't have similar issues.
There are few things that make overhangs better or worse, but perhaps most surprisingly, it seems the quality depends on the orientation of the part: the front-right corner usually has decent overhangs. Front-left and back-right are worse, and back-left is usually the worst (see pictures below).
Now, I've come up with some standard "workarounds": cooler bed, reorienting the part, increasing fan speed, slowing down the print - but they aren't always possible, and are often annoying, e.g. with cooler bed my prints detach or warp, reorienting is not always an option, increasing fan speed lowers layer adhesion and causes warping, and slowing down... makes prints terribly slow.
Since I haven't found anyone else complaining about this particular issue, since I didn't have such problems with E3V2, and since overhang quality depends on part orientation, I'm suspecting something's wrong with my part cooling fan - but there are no obstructions as far as I can tell, so what could be the reason? I'd appreciate all help!
Fwiw, I'm printing on Prusa Mk3S+, with prusament PETG, and prusa slicer with almost-stock profile.
And to visualize, some pictures.
30deg overhang test, you can see curling on the back corners, no curling on front corners. Front corners look crisp & perfect, back corners are (relatively speaking) terrible:
30deg overhang test, back corners curled
30deg overhang test, front corners - perfect
30deg overhang test, back corners - not the worst ever, but with noticable imperfections
Of course the bigger overhangs the worse it gets - with 45deg (which is still a mild overhang after all) the front-right corners is still crisp, but the front-left corner isn't perfect any more, and back corners are quite disgusting:
45deg overhang, corners curling visible
45deg overhangs, front-right corner (on the picture it's front-left because the print is upside down) perfect, but the other front corner not so much
45deg overhangs, back corners, disgusting
Surprisingly, even PLA shows some differences, although I need to make overhangs way steeper. With 60deg there's a visible difference between front and back corners, as per pictures:
PLA, 60deg overhang, front corners look ok, back corners had visible issues
I'm happy to send more pictures etc if needed.
Huh, that actually worked, I think it's the first time I see bank's app functionality changes depending on the hour - thanks though!
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